Manufacturing
Maser Manufacturing
The manufacturing of Electronics & Mechatronics products is the second cornerstone of the company's activity and has specialised staff and modern facilities and equipment at its disposal adapted to ensure the best possible results.
Our key objective lies in striving to offer our customers the best technological solutions, adapted to their needs and contributing to their innovation through continuous collaboration.
Each of the product assembly stages is carried out based on the customer's specifications within the quality framework compliant with the ISO-9001: 2000 standard.
This includes:
- Design consultancy for fast, correct industrialisation..
- Material supplied with advice suggesting equivalents if materials are obsolete or if different price points are required.
- Traceability component/ circuit in the whole process.
- SMD assembly:
- 2D inspection in the screen-printing process.
- Reflow Oven 10 LEAD FREE areas.
- Automatic optical inspection (AOI).
- Selective varnishing.
- Insertion and electromechanical assembly line.
- WAVE soldering and selective soldering.
- INCIRCUIT/ MDA Test.
- Functional Test (Specific developments)
- ESD control plan for the entire production process.
Design consultancy
The manufacturing department's close collaboration during the design stage makes cost reduction and improved product quality possible. During the product industrialisation stage, the ultimate control regarding whether the equipment can be easily produced for certain is made, however, during the previous stage, the design stage, decisions can be taken regarding the positioning and encapsulation of components, processes, Optimo panels, ICT and Functional test points etc.
Rapid prototyping
Immediate component stocking for components which are not in stock, analysing and reducing costs, together with industrialisation and production. Through this management style, we are able to produce prototypes of similar quality to a series product line.
SMT Assembly
Fully automated with AOI inspection and flexibility for short/medium series.
Assembly capacity from 0201 to BGAs.
- Traceability component-circuit-process.
- Paste inspection prior to SMD assembly.
- Reflow with profile analysis to ensure correct temperature profile.
Automatic AOI to check absence/presence, polarity, soldering per pad, screen-printed or recorded characters.
Varnishing
Using selective varnishing equipment, by immersion or manually, at MASER we protect electronic circuits applying the appropriate varnish for the application.
In order to protect electronic circuits from environmental effects, dust, condensation etc. the appropriate covering must be applied.
Insertion and electromechanical component assembly
Insertion component assembly ranges from component positioning to positioning of mechanical elements like radiators, cabling, chassis, tags etc.
Equipment can be supplied as finalised as the customer requires and has agreed.
WAVE soldering or selective welding
Soldering of insertion components will be carried out in accordance with what is predefined in the design analysis.
This stage ranges from conventional WAVE soldering to the use of specific carriages to mask parts of the circuit or selective welding.
MDA Test
As the final stage in circuit assembly and supporting the automatic verification through component vision, the ICT electric test is used for checking measurements, component values like resistors, condensers, coils, convertors, transistors etc.
This test reliably ensures that the circuits submitted to the functional test are assembled correctly.
Programming/Functional Test
Broad range of specific universal programmers for the programming of Firmware in the equipment.
Functional check of the circuits/ equipment using the test utilities owned by the client or customising them based on the product specifications and the test criteria requested by the customer.
Images of the production process
The production and engineering department in images
The production process and the highly-qualified and continuously evolving human resources offer the capacity and quality that the market demands from the point of view of product applicability and usability.
Production quality
Over 100 customers from the different fields of activity of MASER bear out the quality of MASER products as well as its assessment and after-sales service. The resources used for design and testing are constantly updated, with the aim of responding to the demanding technological changes of products and markets.
Reference projects
The intense work carried out over recent years, both in the development of electronic products as well as in the opening of strategic markets, has meant that MASER has outstanding references in different business areas; AUTOMATION, TRANSPORT, ENVIRONMENT, ENERGY.
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